acobb wrote:
We are finding that 8 cal PPE easily covers most all of the issues for the OH primary.
Alan, 8 cal is what I have been seeing also. Like I'm sure you have seen, it appears that with reasonable relay settings and a bit of working distance combined with the fault being in open air and single phase, the incident energy is not always as bad as people might first think.
An approach I have taken is to work backwards. Think in terms of category 2 / 8 calorie as being the answer you want. Then see if all the locations on the line, substation, scenarios etc. will be OK with cat 2. If so, cat 2 is your answer. If not, there might be a few exceptions where the moon suit is required (great on a hot day!)

This "backward" approach seems to be catching on. Of course most people want to avoid the moon suit
To avoid the high energy areas and avoid the moon suit, maintenance settings might be an option. As more companies are switching to digital relays a.k.a. SEL that have dual set points, the second set point can be low (being careful about nusiance tripping, load pickup etc). Then when live work is conducted, enable the lower settings as maintenance settings. Of course the settings will mis-coordinate but the second set point is only enabled when someone is working on the line and in that case nuisance tripping is prefered to high incident energy and injury.